COGENERATION

Paper mill backpressure turbo alternator circuit

This steam circuit turbo alternator diagram shows a backpressure cogeneration set at a paper mill. Returned condensate is deaerated, pumped through an economizer, and converted to superheated steam in a package boiler. Steam at 40 bar and 400 C expands through the turbine, which drives an alternator connected through a generator breaker to the 11 kV plant bus.

UPDATED 2026-09-23
EXAMPLEPaper mill backpressure turbo alternator circuit
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CASE ANALYSIS

Scenario

A paper mill generates electricity while supplying medium-pressure steam to dryer cylinders. The backpressure turbine makes process heat the turbine exhaust condition rather than rejecting it to a condenser.

Key decisions

  • Backpressure set: Turbine exhaust is delivered at 4 bar for useful process heat.
  • Steam conditions: The boiler supplies superheated steam at 40 bar and 400 C.
  • Electrical isolation: A generator breaker connects the alternator to the 11 kV plant bus.
  • Condensate recovery: Dryer condensate returns to the feedwater preparation train.

When to reuse this

Use this for industrial cogeneration sites with a continuous steam demand, such as paper, food, or chemical plants. It is not a condensing power-only turbine arrangement.

FAQ

Frequently asked questions

Why use a backpressure turbine?01
It produces power while delivering turbine exhaust at a pressure useful to the process.
What does the economizer do?02
It recovers flue-gas heat to preheat feedwater before the boiler.
Why include a generator breaker?03
It provides a controlled electrical connection and isolation point to the plant bus.
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