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Reliability engineering · Mechanical design

Centrifugal Pump DFMEA

A centrifugal pump DFMEA records how the pump can fail before it reaches the field. Start with the functions that matter to the process: containing fluid, delivering flow and transmitting motor torque. For each failure mode, connect the customer or process effect to a plausible design or installation cause. Severity belongs to the effect, occurrence to the cause and detection to the current control. The sheet then calculates a priority so the team can decide where to spend design effort. This example focuses on a mechanical seal, impeller and motor coupling. It is a useful starting point for a water, chemical or slurry pump, but the scores and controls should be reviewed against the actual fluid, duty cycle and installation.

Tipo FMEAStandard AIAG-VDA FMEA Handbook (2019)Motore schematex-fmeaAggiornato 24/09/2026
Centrifugal Pump DFMEA
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La richiesta

“Create a design FMEA for a centrifugal pump: mechanical-seal wear from abrasive solids causing process-fluid leaks, dry running after loss of suction flow causing shutdown, impeller erosion from high particle velocity reducing flow, and coupling misalignment from incorrect installation causing vibration. Include material review, low-flow trip, leak, commissioning, performance and vibration tests as controls.”

Prova alloraAdd a failure mode for bearing wear.Change the seal-wear occurrence rating to 5.
Cosa contiene questo disegno

Leggi le decisioni che ne stanno alla base.

01Seal materials

Check compatibility with abrasive process fluid.

02Dry-run protection

Trip the pump when suction flow is lost.

03Impeller life

Test erosion against the expected particle velocity.

04Alignment control

Verify coupling alignment during installation.

Use this DFMEA when a pump design needs risks ranked before detailed release testing.

Sfoglia tutti i modelli di tipo FMEA →

FAQ

Domande frequenti

What is a pump DFMEA?

It is a design FMEA that identifies pump failure modes, their effects, causes and controls before the design is released.

Why include a mechanical seal?

The seal contains process fluid, so wear or dry running can cause leakage or a pump shutdown.

What should the ratings reflect?

Rate the actual effect, expected cause frequency and ability of current controls to detect the failure for the application.