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Medical devices · Risk management

Infusion Pump DFMEA

An infusion pump DFMEA focuses a design review on faults that can change or interrupt therapy. Break the device into functions such as measuring flow, powering portable use and alerting the user to an occlusion. For each function, the worksheet connects a failure mode to a patient or treatment effect, its technical cause and the controls already designed into the product. High-severity effects deserve careful review even when the estimated occurrence is low. This example includes sensor drift, connector vibration, battery aging and a speaker circuit fault. It is not a substitute for a medical-device risk-management file or verification plan. Instead, it gives the cross-functional team a concise way to record design assumptions and decide which safeguards need stronger evidence.

類型 FMEA標準 AIAG-VDA FMEA Handbook (2019)引擎 schematex-fmea更新時間 2026/9/24
Infusion Pump DFMEA
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需求

“Create a design FMEA for an infusion pump. Cover a low-reading flow sensor from sensor drift causing excess medication, a disconnected sensor from connector vibration interrupting therapy, an aging battery stopping infusion early, and an inaudible occlusion alarm from a speaker fault. Include calibration, retention, startup, connection, remaining-time and audible-alarm checks.”

接著試試Add a failure mode for a stuck keypad button.Change the battery-depletion occurrence rating to 3.
這張圖裡有什麼

看懂背後的決策。

01Flow accuracy

Define calibration limits and test at startup.

02Connector retention

Test vibration resistance and detect disconnection.

03Battery warning

Alert users before remaining capacity stops therapy.

04Alarm audibility

Verify the speaker path during self-test.

Use this DFMEA to structure early design discussion; a medical device needs its own documented risk-management process.

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常見問題

常見問題

What is an infusion pump DFMEA?

It is a design FMEA that examines pump functions, failure modes, effects, causes and controls before verification.

Why is severity high for excess medication?

An incorrect delivered dose can cause serious patient harm, so its effect warrants a high severity rating.

Does a DFMEA replace medical-device risk management?

No. It can support design analysis, but it does not replace the documented risk-management activities required for a device.