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reactor control · process design

Reactor Feed and Heat Exchanger Control P&ID

This process P&ID shows feed preparation and basic control around a continuous reactor. Feed leaves the tank through a centrifugal pump, passes through the tube side of a steam preheater, and enters the reactor. Steam enters the shell side through TV-101, which TIC-101 adjusts from the reactor temperature measured by TT-101. Product leaves the reactor through LV-101, and LT-101 with LIC-101 maintains liquid inventory. Each loop is shown with its field transmitter, controller, final valve, and signal lines. This is a conceptual process design drawing. A real reactor system may also need pressure protection, relief, agitation, analysis, shutdown logic, sampling, and detailed heat-balance design.

Type P&ID (Piping & Instrumentation)Standard ANSI/ISA-5.1-2009 + ISO 10628-1:2014Engine schematex-pidUpdated 9/24/2026
Reactor Feed and Heat Exchanger Control
Drawing preview
The request

“A continuous reactor P&ID: a feed tank and pump send feed through a steam preheater into a reactor; include temperature control of the steam valve and level control of the reactor outlet valve.”

Then tryAdd a high reactor-pressure alarmAdd a feed bypass around the preheater
What is in this drawing

Read the decisions behind it.

01Heat input

TT-101 and TIC-101 adjust preheater steam.

02Inventory

LT-101 and LIC-101 control the reactor outlet.

03Process path

Feed passes through the preheater before entering the reactor.

04Fail states

Both diaphragm control valves close on loss of actuator air.

Use this process P&ID for a conceptual continuous reactor system with preheated feed and temperature and level control loops.

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FAQ

Common questions

Why control reactor level?

Level control maintains liquid inventory and a stable residence time in the reactor.

What does the preheater do?

It raises feed temperature before the feed enters the reactor.

Why are there two loops?

Reactor temperature and liquid inventory are separate process variables that need independent control.