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Root Cause Analysis · Food Processing · Quality Assurance

Batch Traceability Failure 5 Whys

Type FlowchartStandard Sugiyama layered DAG + orthogonal routingEngine schematex-flowchartUpdated 8/8/2026
Batch Traceability Failure 5 Whys
Drawing preview
The scenario

During a food safety audit, a batch of canned soup could not be traced back to its raw materials, triggering a root cause analysis using the Five Whys technique.

What is in this drawing

Read the decisions behind it.

01

Apply Five Whys to investigate the traceability gap

02

Identify barcode scanner malfunction as immediate cause

03

Probe for systemic causes (maintenance, asset mgmt, budget)

04

Conclude root cause is lack of management commitment to traceability

This flowchart template can be adapted to any root cause investigation in food processing by replacing the specific cause chain with the incident's unique failure points.

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